top of page

How to "Patriot UP" George's Cooler?

Writer's picture: Mark PetrillaMark Petrilla

The George III's 1780 Cooler is a piece of history that holds a unique charm but it's not modern or particularly functional. So how should I bring it to today's thermal and design standards?


Give it a modern look


What about a wrap around USA Flag in octagon fashion? Does anyone have any ideas?




Improve the insulation


Yeti has changed the game on cooler design and insulation yet there is something appealing about a metal liner! Galvanized steel seems to be the logical approach. What do you guys think? But then again, a backyard and indoor cooler doesn't need to be designed to keep ice for 7 days like an expedition cooler!





Make it Premium - Quality is everything to me


We live in a world of DIY and mass produced items. Computer assisted cutting and lasering has improved these mass produced items but FIT AND FINISH is where they all fall. I excel in fit and finish. All of you who have either purchased from me or received gifts of such examples of this.





Personalization


I am stepping up my game here. Get ready to see it showcased in this build!


Conclusion


Look at my upcoming posts as I dive into the above topics and settle on Melissa and Ben's design.


Mark,






121 views6 comments

6 Comments

Rated 0 out of 5 stars.
No ratings yet

Add a rating
Melissa McElroy
3 days ago
Rated 5 out of 5 stars.

Really loving the direction you're taking with this cooler build! The combination of history with modern design is a great approach. I think incorporating some of our families passions—EMS, scuba diving, and US Navy themes along with the American flag—would also be cool! The galvanized steel idea is solid too—would give it that rugged, premium feel. Excited to see where you take this and can’t wait to follow along with the design process!

Like
Mark Petrilla
2 days ago
Replying to

Great!

Like

Shelley Whoye
6 days ago

Just a thought but you could always buy a piece of insulated sheet metal panel and just cut the angles for the octagon.

https://www.walkincooler.us/2-thick-insulated-metal-wall-panels-dimensions-47-x-92-x-2/


https://www.walkincooler.us/gasket/

Like
Mark Petrilla
6 days ago
Replying to

Hi Shelley, thanks for your insight! Right now I am in the research part of this project. I am attempting things I have never done and making a metal lined cooler is definitely one of them! I have done some looking on the internet and have been watching guys like Ken here.


https://www.youtube.com/watch?v=GJNSZpkn-DA


Where he has given me an thought about using galvanized sheet metal and soldering with lead free soldering. He has showed a few good videos of flashing with muratic acid. He also has shown how to make a box with a wrap around method and joining with a Coffin lock. I figured to solder the joint to make it water proof after. Ken also discusses using …


Like
bottom of page